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ELCO
MOTOR YACHT EXAMPLE SYSTEM:
DUAL EP-70 HYBRID ELECTRIC INBOARD MARINE
PROPULSION SYSTEM QUOTE
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Hybrid Diesel-Electric Marine
Propulsion Systems
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SAMPLE
ELCO ENGINEERING REPORT AND COST QUOTE FOR AN ELCO 70 HORSEPOWER
INBOARD ELECTRIC BOAT MOTOR SYSTEM WITH LITHIONICS LITHIUM-ION
BATTERIES
The
Elco EP-70 is a high power level electric marine propulsion
system - perfect for boats 38 feet to 56 feet. It has 70HP or
the equivalent power of a 70HP diesel drive engine. Combining
affordability and environmentally clean and efficient marine
propulsion. With direct drive compatibility, it is an easy refit
or an even easier built-in option for new boats under construction.
The Elco inboard motors typically run peak power at 1,500 RPM
which can be sustained. For short periods, the motor can run
at 1,800 RPM.
On
this page you will find 3 options that Elco's Marine Engineer
has come up with for a client looking at repowering a 40 foot
Legacy motor yacht (20,000 to 25,000 pounds) with twin Elco
EP-70 motors coupled to diesel generators and Lithionics Battery
lithium-ion battery systems. Normally Elco charges a $400.00
USD Engineering Analysis fee to aid clients in choosing the
right motor system but this fee is refundable towards an Elco
Motor System purchase if you decide to go ahead with an Elco
electric marine conversion. As a part of these engineering reviews
we are able to give accurate estimates of the cruising speeds
that you will be able to achieve with the proposed systems.
The
client's needs include day trips along the USA Atlantic Coast
up to 80 miles. The desired cruising speed is 10-12 knots and
there may or may not be Shore Power for recharging at the various
ports/ docks the vessel will visit. In addition, for this engineering
analysis we also had to consider approximately 5 knot currents
in a waterway that the vessel will visit. In addition, this
particular client needs the entire system to stay below 60 Decibels
of noise (the sound level for normal conversation).
Option
1: High Power/ Fast Continuous Cruising Speeds:
Vessel Speeds/ Performance Based on 4 Battery Modules:
7
knots Batteries only 2.5 hours
Genset running: No battery drain continuous run.
8
knots Batteries only 1.5 hours
Genset running: No battery drain continuous run.
9 knots Batteries only .80 hours
Genset running: No battery drain continuous run.
10
knots Batteries only .53 hours
Genset running: No battery drain continuous run.
11
knots Batteries 0nly .34 hours
Genset running: Battery drain + genset = 1 hour, then
reverts back to 10 knots continuous run.
Motors: Two Elco EP-70 inboard motors $31,790.00 USD.
Two sets motor mounts: $576.00 USD
Battery Bank: 30 KWH. Four Lithionics 102 Volt/ 75 Amp
hour GT Series modules or equivalent. For this example we have
chosen 5 of these modules.
Single Genset: 40-45 Kw 3-phase AC genset.
One Northern Lights 40KW Genset $33,684.00 USD
Sound proof enclosure $3,584.40
Hump hose 4” X 3” $94.80
Flow interrupter tube $36.00
Sub-Total: $37,399.20 USD
AC to DC Converter: 40 Kw Magna-Power converter. Price:
TBD
Add
Lithionics 102 Volt lithium-ion battery system (750 Amp Hours
Total).
2 battery systems needed - 1 for each motor:
-
Lithionics
GT Series 102 Volt 75 Amp hour F24 aluminum case battery
module to make each 102 Volt 375 Amp hour battery pack:
$8,838.64 each x 5 units = $44,193.20 USD
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Lithionics
102 Volt NeverDie Battery Management System (BMS) box: $2,446.64
USD
Advanced series with PC connection and SOC sender built-in
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State
of Charge display gauge with 24' cable (optional): $331.17
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Remote
lighted on/ off switch (optional): $135.00
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Ampseal
harness - 23 pin Ampseal connector cable (optional): $135.00
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Type
2 heater kit - installed internally to each battery (optional):
$447.44 each x 5 units = $2,237.20
Note: optional if temps below 0 Celsius
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6
Port Combiner Box - connects 5 batteries to single BMS box
$1,902.64
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Euro
Din jumper plug - for 1 unused combiner box port $137.00
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Additional
Euro Din cabling (batteries come with 1 foot but we need
3 feet) $26/ foot x 2 feet x 5 batteries: $260.00
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NOTE:
Lithionics recommends the use of their NCC2500-102 chargers
but as these only output 13 Amps we would need 12 to 15
chargers per battery bank. As such, for now we'll quote
with the Elco chargers.
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Lithium-ion
Battery Module PDF:
Each
Battery System Total: $51,777.85 USD
Total for 2 Battery Systems: $103,555.70 USD
Less Volume Discount on Lithium-ion Battery System: ($5,000.00
USD)
New Total for 2 Battery Systems (two 102 Volt/ 375 Amp
hour battery packs with their own BMS): $98,555.70 USD
Grand
Total: TBD - awaiting pricing on Magna Power converter
Summary:
A 40-45 Kw AC genset will require hush kit system to keep it
quiet. The genset needs to be 240 VAC, three phase output which
is easier to source than a single phase generator.
Option
2: High Power/ Fast Continuous Cruising Speeds:
Vessel Speeds/ Performance Based on 4 Battery Modules:
7
knots Batteries only 2.5 hours
Genset running: No battery drain continuous run.
8
knots Batteries only 1.5 hours
Genset running: No battery drain continuous run.
9 knots Batteries only .80 hours
Genset running: No battery drain continuous run.
10
knots Batteries only .53 hours
Genset running: No battery drain continuous run.
11
knots Batteries 0nly .34 hours
Genset running: Battery drain + genset = 1 hour, then
reverts to 10 knots continuous run.
Motors: Two Elco EP-70 inboard systems $31,790.00
USD
Two sets motor mounts: $576.00
USD
Two
Female shaft couplers $190.00 Note: We may want to use
the more precise SIGMA Drive couplers
Sub-Total: $32,556.00 USD
One
Northern Lights 40KW Genset $33,684.00 USD
Sound proof enclosure $3,584.40
Hump hose 4” X 3” $94.80
Flow interrupter tube $36.00
Sub-Total: $37,399.20 USD
Six
Elco 6.6 KW chargers 6 X $1,531.20 = $9,187.20 USD
Option (2) Sub-Total: $79,142.40 USD
Add
Lithionics 102 Volt lithium-ion battery system (750 Amp Hours
Total).
2 battery systems needed - 1 for each motor:
-
Lithionics
GT Series 102 Volt 75 Amp hour F24 aluminum case battery module
to make each 102 Volt 375 Amp hour battery pack: $8,838.64
each x 5 units = $44,193.20 USD
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Lithionics
102 Volt NeverDie Battery Management System (BMS) box: $2,446.64
USD
Advanced series with PC connection and SOC sender built-in
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State
of Charge display gauge with 24' cable (optional): $331.17
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Remote
lighted on/ off switch (optional): $135.00
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Ampseal
harness - 23 pin Ampseal connector cable (optional): $135.00
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Type
2 heater kit - installed internally to each battery (optional):
$447.44 each x 5 units = $2,237.20
Note: optional if temps below 0 Celsius
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6
Port Combiner Box - connects 5 batteries to single BMS box
$1,902.64
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Euro
Din jumper plug - for 1 unused combiner box port $137.00
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Additional
Euro Din cabling (batteries come with 1 foot but we need 3
feet) $26/ foot x 2 feet x 5 batteries: $260.00
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NOTE:
Lithionics recommends the use of their NCC2500-102 chargers
but as these only output 13 Amps we would need 12 to 15 chargers
per battery bank. As such, for now we'll quote with the Elco
chargers.
-
Lithium-ion
Battery Module PDF:
Each
Battery System Total: $51,777.85 USD
Total for 2 Battery Systems: $103,555.70 USD
Less Volume Discount on Lithium-ion Battery System: ($5,000.00
USD)
New Total for 2 Battery Systems (two 102 Volt/ 375 Amp hour
battery packs with their own BMS): $98,555.70 USD
Grand
Total Option 2: Motors/ Generator/ Chargers/ Batteries:
$177,698.10 USD
Option
3: Lower Power/ Lower Continuous Cruising Speeds:
Vessel Speeds/ Performance Based on 4 Battery Modules:
7
knots: Batteries only 2.5 hours
Genset running: No battery drain continuous run.
8
knots: Batteries only 1.5 hours
Genset running: No battery drain continuous run.
9 knots: Batteries only .80 hours
Genset running: Battery drain + gensets running = 2 hours,
then reverts back to 8 knots continuous run.
10
knots: Batteries only .34 hours
Genset running: Battery drain + gensets running = .88
hours, then reverts back to 8 knots continuous run.
Motors: Two Elco EP-70 inboard systems $31,790.00
USD
Two sets motor mounts: $576.00
USD
Two
Female shaft couplers $190.00 Note: We may want to use
the more precise SIGMA Drive couplers
Sub-Total: $32,556.00
Gensets:
Two Fischer Panda 11
KW DC Output diesel gensets with low noise option
2 X $18,686.40 = $37,372.80 USD
Option (3) Sub- Total $69,928.80 USD
Add Lithionics 102 Volt lithium-ion battery system (750
Amp Hours Total). 2 battery systems needed - 1 for each motor:
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Lithionics
GT Series 102 Volt 75 Amp hour F24 aluminum case battery
module: $8,838.64 each x 5 units = $44,193.20 USD
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Lithionics
102 Volt NeverDie Battery Management System (BMS) box: $2,446.64
Advanced series with PC connection and SOC sender built-in
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State
of Charge display gauge with 24' cable (optional but recommended):
$331.17
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Remote
lighted on/ off switch (optional): $135.00
-
Ampseal
harness - 23 pin Ampseal connector cable $135.00
-
Type
2 heater kit - installed internally to each battery (optional):
$447.44 each x 5 units = $2,237.20
Note: optional if temps below 0 Celsius
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6
Port Combiner Box - connects 5 batteries to single BMS box
$1,902.64
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Euro
Din jumper plug - for 1 unused combiner box port $137.00
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Additional
Euro Din cabling (batteries come with 1 foot but we need
3 feet) $26/ foot x 2 feet x 5 batteries: $260.00
Each
Battery System Total: $51,777.85 USD
Total for 2 Battery Systems: $103,555.70 USD
Less Volume Discount: ($5,000.00 USD)
New Total for 2 Battery Systems (two 102 Volt/ 375 Amp
hour battery packs with their own BMS): $98,555.70 USD
Grand
Total Option 3: Motors/ Generator/ Chargers/ Batteries $168,484.50
USD
Suggested
Horsepower
Replacement
Range
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Elco
Electric Motor System
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Details
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Graphic
(not exactly as shown)
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Pricing
(all figures USD)
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45
to 85
Horsepower
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Elco
EP-70 |
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From
$15,895.00*
without charger
Now
includes the upgraded E-gauge VII color display
gauge
*Add
$300.00 USD for shipping crate.
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Boat
size ranges |
38' to 56' |
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Horsepower
diesel equivalency |
70
h.p. |
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Miles
per gallon equivalency |
33
mpg |
*
Price does not include shipping.
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EP-70
MOTOR/ SIZING SPECIFICATIONS
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Note:
When in doubt, choose the next size motor up.
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Boat
size ranges
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38'
to 56' |
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Horsepower
diesel equivalency
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70 h.p. |
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Suggested
horsepower replacement range
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45 - 85 h.p. |
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Miles
per gallon equivalency
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33 mpg |
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Peak
kW
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51.5 kW |
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Continuous
kW
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29.75 kW |
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Length
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35
inches |
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Width
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18.82
inches |
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Height
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19.25
inches |
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Weight
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650
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ELCO
EP SERIES WARRANTY:
Limited Warranty, 2 years labour, 3 years parts
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Elco
Motor Kit Options
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Options
Pricing ($USD) |
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Now
includes the upgraded E-gauge VII color display gauge |
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Motor
Mounts Set of four (4)
These light weight engine mounts are
specifically designed dampen vibration while also providing
high resistance to movement caused by dynamic loads, such
as propeller thrust and lateral loads experienced in your
boat applications.
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Add
$299.00* |
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Female
Coupler for Motor
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Contact
Us about a Bruntons SIGMA Drive CV Joint couplers
available at additional cost.
- SD55:
$651.00 Euro. Fits 7/8" to 1 1/4" shafts.
- SD100:
$973.00 Euro. Fits 1 1/4" to 1 3/4" shafts.
- SD150:
$1,862.00 Euro. Fits 1 3/4" and 2" shafts.
- SD225:
$2,464.00 Euro. Fits 1 3/4" to 2 1/4" shafts.
- SD
300: $3,206.00 Euro. Fits 2" to 2 1/2" shafts.
- Note:
Prices subject to 20% UK VAT and inbound shipping
costs.
- PDF
Datasheet
We
also offer The Autoprop Eco*Star line of propellors -
perfect for electric yachts and sailboats.
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Male
Coupler for Prop Shaft
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Contact
Us about a SIGMA Drive CV Joint couplers available
at additional cost.
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ELECTRIC
SYSTEM
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Cruising
speed 60% - 80% of hull speed
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7
- 8.5 knots |
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Cruising
time 60% - 80% of hull speed
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3 - 1 hours
(more with lithium-ion batteries)
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Cruising range 60% - 80% of hull speed
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18 - 10 Nautical Miles
(more with lithium-ion batteries) |
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Recharging
time for standard charger
(shore power-50% depth of discharge)
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3 - 4 hours
(faster with lithium-ion batteries)
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Recharging
time for quick charger
(shore power-50% depth of discharge)
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2
- 3 hours
(faster with lithium-ion batteries)
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Number
of 12 volt 8-D lead batteries (245 Ah)
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Nine
12 Volt AGM batteries wired in series needed (additional
cost).
This motor needs a 108 Volt battery system sold separately.
AGM battery system minimum size is 220 Amp hours ($598.00
USD each).
We offer a 102 Volt Lithionics Lithium-ion battery system
for this motor.
See sample battery system on the Sample Engineering Report
page... |
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Amps
(maximum)
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275
Amps |
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Kilowatts
(maximum full power from lead batteries)
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29.5
kW |
Kilowatts
(maximum full power from lithium batteries)
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>
29.5 kW |
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Number
of chargers required
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1
charger |
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Charger
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Elcon UHF3300 - Add $825.00 USD |
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Quick charger (optional)
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Contact Us for additional options. |
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HYBRID
ELECTRIC SYSTEM - OPTIONAL
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Adding
an appropriately sized generator and charger(s) will provide
continuous cruise
Generator kilowatt size (AC or DC) for continuous cruise
at 60% - 80% of hull speed
Additional
kilowatts should be added depending on house loads (1,000
watts equals 1kW)
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8
- 18 kW |
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Typical
fuel tank capacity for generator (gallons)
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75 gal |
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Cruising speed 60% - 80% of hull speed
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7 - 8.5 knots |
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Cruising
time 60% - 80% of hull speed
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70 - 42 hours |
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Cruising
range 60% - 80% of hull speed
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490
- 365 Nautical Miles |
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Number
of 12 volt 8-D batteries (245 Ah)
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9
batteries |
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Battery
bank voltage
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108
Volts DC |
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Number
of chargers required
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1
to 2 chargers |
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Charger
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Elcon PFC8000 or other for lithium batteries |
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The
best and most efficient generator option will be the American
made Polar Power DC diesel marine generator.
Visit
our Polar Power DC Diesel Marine Generator Main Page here...
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Northern
Lights M844LW3 (16kW)
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EP-70
Hybrid Generator
Northern Lights Northern Lights M844W3
(16kW)
Northern
Lights marine generators are powered by rugged and proven
Lugger diesels. These generators provide unmatched quality
and reliability. High copper content within the brushless
generator end enables motor starting. Maintenance is
quick and easy. Most service points are arranged on
a common side to put regular maintenance points at your
fingertips.
Click
here for a larger image...
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$20,992.60
(USD)*
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Battery
System:
Please note that the Elco motors as priced do not
include a battery system. Customers can source their
own deep cycle battery system or we can offer a
variety of battery systems:
- Lead-acid
batteries: lowest cost, heavy, bulky, require
maintenance, lowest life expectancy/ cycle life
(up to about 600 cycles)
- AGM
batteries: moderate cost, heavy, bulky, require
less maintenance, improved life expectancy/ cycle
life (up to 1,000 to 1,200 cycles)
- Lithionics
lithium-ion batteries: best overall system
with highest performance, next to zero maintenance,
lightweight, compact and exceptional life expecatncy
- up to 5,800 cycles at 50% discharge rate. The
only downside is these batteries cost significantly
more than lead-acid batteries.
In
order for us to specify and quote a battery system
we ask that you provide us the following information:
- For
how many hours per day do you want to be able to
cruise?
- At
approximately what % of full throttle do you expect
to use on average?
- What
is the weight and size of your boat?
- What
are the physical dimensions of the battery area
that you have?
- Please
tell us about the electrical outlet(s) you have
access to to plug the battery charger into. Example:
110 Volt AC outlet on a 15 Amp circuit breaker 100
feet away from the boat.
- Please
let us know if you have any roof or deck space available
for possible rigid or semi-flexible solar panels
and the dimensions of such areas.
With
this information we can then calculate the Amp hours
of battery capacity required to give you the desired
running time before recharging. Depending on your budget
and other factors we can then quote you some battery
options. Please keep in mind that to be able to run
all day at a high percentage of throttle may require
a substantial battery bank. For many small boats (under
25 feet) we can provide an economical battery system
that can provide a few hours enjoyment but many small
boats (such as a 10 foot tender boat) may not have enough
available space or carrying capacity for a battery bank
that can run the motor more than 1 or 2 hours at high
throttle.
For
applications that require longer running times the most
economical way to go may be what we call a "hybrid-electric
battery system" where we can decrease the size
and cost of the battery system by adding a Polar Power
DC diesel generator or other type of generator.
Elco
Electric Inboard Motor Service Notes:
In the unlikely event that something goes wrong with
the Elco electric inboard or outboard marine motor there
are lights that flash on the electric controller (located
under the engine cover on the top of the motor) and
that tells us what is wrong. It really depends on what
the controller tells us as to whether the motor can
be repaired quickly and easily locally or if it needs
to go back to Elco for repair.
Elco
Inboard Motors: Please read the instruction manual
on the inboards (click on PDF link below). We will help
with a correct prop solution: we need the boat specs
and what the diameter of the prop that the owner wants
to use. It is very important that the pitch is correct
other wise the motor will not function correctly - you
can either go in over Voltage or under Voltage and you
will not get the performance that you should from the
motor and this can cause problems. There is a procedure
that is in the manual for the inboards – you need to
water test and take down the speed you are going and
the rpms and the Amps the motor is pulling (all that
is displayed on the display that come with the unit
but you will have to use a hand held GPS to get the
speed data) at first low speed, then half throttle and
then full throttle. This will tells us if the pitch
is correct and you are getting full Horsepower and reaching
1,500 RPM.
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Elco
EP Electric Inboard Boat Motor Benefits
No
exhaust fumes produced
Silent
motor operation: No noise pollution
Recyclable
batteries
Very
small carbon footprint if charged by the solar or wind power options
Cruise
all day and charge the batteries overnight for just pennies
The
motor fits standard engine mounts
Never
needs a tune-up; no need to winterize
Available
for conventional shaft connection applications and sail drive
units
The
motor is water and particle resistant
The
patented enclosure ensures that the motor runs cool so it will
not heat up the cabin
Great
reliability, with an operational service life of 50,000+ hours
before scheduled maintenance
More
than twice the cruising range than an equivalent diesel engine
in a hybrid system
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What size Elco Electric Inboard
Marine Motor is right for my boat?
There is some overlap between motor and boat sizes so choosing
the right size motor for you and your vessel can sometimes require
some personal expertise to make the right choice. In selecting
the correct size electric motor, some general tips are - in areas
with strong tides and currents, choose the next larger size motor,
and the same goes for weight - if your boat is heavy for its length,
choose the next size up.
Elco
Motor Yacht has also developed a robust and easy motor coupling
system to allow for twin or triple motor installations. This can
be used when a vessel exceeds 85 feet or if you need a faster
cruising speed. Please contact us about the motor coupling
option
by email.
The
table below serves a good starting point for most boaters. The
table also gives boaters an idea of what sort of investment they
will be looking at.
How
do you determine the Hull Speed of your boat?
This
is a commonly asked important question (mostly applies to
larger boats such as sailboats, cabin cruisers and ships
> 30 feet) because we really use the resulting figure
to let most Clients know what speed will be most efficient
for their application (generally, going at Hull Speed/ Slow
Speed is the most efficient) and we can also use this information
to determine battery pack size.
To
figure out Displacement Hull Speed you take the square root
of the waterline and multiply it against 1.3 which will
give you top speed in knots.
EXAMPLE: The water line is 25 ft so the square root of 25
is 5 so you multiply 5 X 1.3 = 6.5 knots Hull Speed.
If
we correctly apply this formula and select the correct motor
size the boat will run at 60% to 80% full throttle. Adding
more throttle on displacement hulls greatly increases the
power consumed with very little additional speed.
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Why is our electric motor the most
efficient?
The AC induction motor is more efficient than its DC counterpart
by a factor of 20% to 40%, depending on the load. It creates a
lot more torque, accelerates faster, and since it has no mechanical
connections, other than the ball bearings at each end of the rotor,
maintenance is minimal. In short, it is a simple, rugged and reliable
design.
Furthermore,
an AC motor is more receptive to electrical regeneration - it
naturally wants to regen.
Propeller
Regeneration - Your dragging propeller is an energy resource.
Tap this energy to 'top off' the batteries while under sail.
ELCO
MOTOR YACHTS - YOU CHOOSE WHICH SYSTEM IS BEST
Pure
Electric
With the pure electric configuration, an electric motor powered
by batteries drives the propeller shaft. This system is ideal
for day cruises in displacement and semi-displacement boats such
as sailboats, launches, tenders and sloops. Installation is simple,
and the motor fits most standard engine mounts. The batteries
can be strategically positioned to keep the boat balanced.
Hybrid Electric Serial
Similar to the pure electric configuration, the electric motor
drives the propeller shaft directly. The difference is the addition
of a gas or diesel generator, which has no direct connection to
the propeller shaft. Instead, the generator powers the motor and
charges the batteries. This provides boaters with the option of
running the motor strictly off battery power for a quiet, clean
boating experience, or switching to the generator when the batteries
are low. The serial hybrid-electric configuration is great for
boaters who go on day cruises and want to have a backup power
supply should a trip take longer than battery power alone can
sustain.
Hybrid
Electric Parallel
The parallel hybrid-electric configuration features a diesel or
gas engine that is connected to the propeller shaft through an
electric motor and a clutching system. The parallel hybrid-electric
configuration allows the engine to drive the propeller directly
and charge the batteries while the electric motor is inactive.
With the flip of a switch, the vessel can switch to exclusively
power the electric motor with batteries for situations when the
engine would be inefficient.
Hybrid
Electric Parallel Serial
Elco's EP hybrid-electric parallel and serial system benefits
commercial and pleasure vessels. Tugboats employed by harbor services
can use a combustion engine to get where they are needed in a
hurry. However, most of their time is spent idling or actively
maneuvering to support other vessels. In these low-speed situations,
the combustion engine can be shut down so the system can switch
to the electric motor for more efficient operation.
ELCO
EP SERIES WARRANTY:
Limited Warranty, 2 years labour, 3 years parts
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Questions?
Please feel free to Contact
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Elco
Motor Yachts EP70 108 Volt DC 70 horsepower electric inboard
motor sample system quote for large boats, commercial
vessels, sailboats and yachts. Elco electric inboar
motor systems for sale across Canada in British Columbia
(BC), Alberta (AB), Saskatchewan (SK), Manitoba (MB),
Ontario (ON), Quebec (QC), New Brunswick (NB), Nova Scotia
(NS), Prince Edward Island (PEI), Newfoundland (NL), Yukon
Territory (YT), Northwest Territory (NT), Nunavit (NU),
Iqaluit, USA. USA & International Orders are also
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